IT/OT security: security in a hybrid world

For industrial and manufacturing companies, protecting both IT and OT systems is crucial. These two worlds are becoming increasingly intertwined, creating new risks that can directly impact your primary processes.

 

(Cyber) threats such as ransomware, malware and unauthorized access are no longer just an IT problem; they can shut down entire production lines. How prepared is your organization for these challenges?

Valid data center

The unique complexities of IT/OT security

Industrial companies often have a diverse mix of old and new technologies, which makes managing IT/OT security challenging. Some of the complex issues and challenges we often encounter in practice:

  • Outdated operational technology: Machines and systems that have been around for years are often the backbone of production processes. However, these technologies often lack modern security features and cannot be easily updated without disrupting production. This makes them vulnerable to attacks and exploits.
  • Lack of separation/segmentation between networks: With the increasing integration of IT and OT systems, connections arise that without adequate separation open the door to cyber threats. One weak link in a network can cause a chain reaction, putting not only data but also physical processes at risk.
  • Incomplete visibility of assets: Many organizations lack a complete picture of all the devices, software, connections and other assets in their environment. These missing insights make it difficult to detect and address vulnerabilities before they are exploited.
  • Battle between uptime and security: In a production environment, downtime is not acceptable, which means that updates and patches are sometimes delayed. This creates a risk: older systems remain vulnerable while the need to keep production running takes priority.
  • Remote access unsupervised or poorly managed: Vendors and service partners regularly need access to mission-critical systems. If not properly managed, this creates an opportunity to provide access and increase the privileges of an affected account. Without clear controls and monitoring of who has access, companies are at great risk.
  • Targeted attacks on OT systems: Hackers are increasingly targeting OT environments, knowing that a disruption to them has a direct impact on the business. From ransomware to targeted attacks on PLCs, the consequences can be disastrous if security is not in place.
  • Standby control: For both IT and OT, effective standby control is essential to respond quickly to unexpected disruptions. This shortens recovery periods and minimizes impact on production.
  • Patch management without disruption: Timely implementation of updates is crucial, but must not jeopardize production continuity. Automated patch management ensures that critical updates are applied quickly and securely, without downtime.

Why ongoing attention to security is essential

Adequate IT/OT security is an ongoing process that requires constant evaluation and adjustment. Threats evolve quickly, and without proactive measures, you risk being behind the times. What makes constant attention to IT/OT security so important?

  • Intertwining IT and OT: As IT and OT become more integrated, a complex web of connections emerges that are potential entry points for attackers. This makes it necessary to apply network segmentation and adopt an integrated security approach that protects both worlds.
  • Impact on production: A single attack can lead to production line downtime, data loss and damage to systems. This not only has financial implications, but can also damage a company's reputation and undermine customer confidence.
  • Strict regulations and industry standards: Industrial companies face increasingly stringent requirements from laws, regulations and industry standards. These must be periodically audited and certified. Failure to comply with the multitude of standards and regulations can lead to fines, legal complications and loss of market access.
Phishing, mobile phone hacker or cyber scam concept. Password an

Best practices for IT/OT security

Strong IT and OT security begins with a well-thought-out strategy that addresses the unique challenges of IT/OT integration. Full policies are unique to each organization and depend on several variables. But there are some generic, essential steps that can help manage risk:

1. Ensure full understanding

Good security starts with knowing what you have. Without a complete overview of all IT and OT assets, it is impossible to effectively manage risk. This means:

  • Inventory: the CMDB must be current and complete to identify all IT OT assets including: servers, workstations and network infrastructure. OT equipment such as PLCs, other systems and sensors and legacy systems critical to production processes.
  • Monitoring: Implement tools that provide real-time visibility into what is happening within your networks, including new devices being added.
  • Analyze vulnerabilities: Identify vulnerabilities in hardware, software and connections, and create a plan to address them.

 A well-managed CMDB is an indispensable tool for gaining full visibility into your IT/OT environment and establishing a strong security foundation.

2. Segment networks

Network segmentation is one of the most effective methods of minimizing the impact of an attack. By separating IT and OT systems physically and logically, you can limit the damage if something does go wrong. Consider:

  • Physical separation: Use different networks for IT and OT to prevent attacks from IT from directly affecting OT systems.
  • Firewalls and zones: Use firewalls and configured zones to allow only the absolutely necessary traffic between IT and OT.
  • Limited Access: Implement access based on the least privilege principle, so that users or systems have access only to the resources they really need. See also Third Party Access in the next block.

A well-segmented network is a critical step in limiting the spread of attacks such as ransomware.

3. Clear and complete Third Party Access policy.

Managing access to critical systems is essential to prevent unwanted breaches. External parties, such as vendors, can unknowingly introduce risks if access is not properly managed. Important measures include:

  • Limit access to the strictly necessary: Give outside parties access only to the systems strictly necessary for their work.
  • Granular Delegated Admin Privileges (GDAP) gives you even more control over third-party access. GDAP allows you to give external parties access only to specific systems or data they need, with limited privileges and for a predetermined period of time. This prevents excessive access rights, strengthens security and provides full control and visibility over all actions of external users.
  • Using VPN and MFA: Make access more secure by using Virtual Private Networks (VPN) and Multi-Factor Authentication (MFA).
  • Access logs: Keep detailed logs of who accessed, what actions were performed and on which systems.

A clear policy around third-party access and GDAP not only reduces risk but also helps with audits and regulatory compliance.

4. Automate and test updates and patches.

Timely implementation of updates and patches is crucial to close vulnerabilities in systems and protect your IT and OT environment. In production environments, this is often a challenge because updates should not lead to disruptions of critical processes. Effective solutions are:

  • Automated patch management: Use tools to deploy updates and patches efficiently and securely without human error.
  • Scheduled maintenance windows: Align patch activities with production cycles to minimize downtime.
  • Regular review: Ensure that all systems, including legacy, are regularly updated and secured.
  • Use an OTAP strategy: Use an OTAP (Develop, Test, Accept, Produce) environment to test patches and updates first in a secure, simulated environment. This prevents untested changes from directly impacting your production processes and reduces the risk of unexpected failures.

A solid patch management process ensures that your systems remain protected from known threats while maintaining production continuity.

5. Collaborate with experts

IT/OT security is a specialized field that requires constant attention and expertise. Working with an experienced partner offers benefits such as:

  • Industry knowledge: Outside experts understand the unique challenges of industrial environments and provide solutions that fit your specific situation.
  • Proactive support: From risk assessment to incident response, a partner helps you effectively manage security challenges.
  • Compliance assistance: Partners can guide you in complying with regulations such as ISO 27001 and IEC 62443.

By working with a specialist, you can leverage best practices and gain access to tools and knowledge that your internal team may not have.

6. Other IT/OT security best practices.

Of course, the above best practices are not exhaustive and depend on each company's complexity, different variables and priorities. In addition to the steps described, the following measures can also help improve security:

  • Continuous monitoring and threat detection: Use SIEM and OT-specific monitoring tools to detect abnormal activity early.
  • Incident response plans: Ensure that there is a well-defined incident response plan for both IT and OT.
  • Awareness training: People often remain a weak link; training minimizes human error.
  • Backup and recovery strategies: Provide regularly tested, isolated backups to recover quickly in the event of an incident.
  • Pentesting: Conduct regular security testing specifically for IT/OT environments.
  • Securing IoT devices: IoT, such as printers, sensors and smart devices, often interface directly with OT systems. Often these devices have weak security or default passwords, making them a major vulnerability. Implement strong authentication and place IoT devices in a separate network segment.

IT/OT security: tension between innovation and continuity

In industrial companies and IT/OT security, we often see in practice a tension between innovation and continuity. The desire (and sometimes need) to implement new technology sometimes clashes with the demands of robust production processes. It is essential for an MSP to understand the unique challenges and complexities in order to effectively minimize risk without compromising production continuity. With our deep knowledge of both IT and OT, we provide practical solutions that contribute directly to a safer and more efficient production environment.

Where do you stand on IT/OT security?

Is your organization ready to address the increasing security risks and complex challenges in IT/OT? Want to discover where your areas for improvement lie and how to better protect your systems? Contact us for a no-obligation consultation. Together we will map your current situation, identify risks and develop a plan to make your IT/OT environment more secure, reliable and future-proof.

Some of our references in industry

Fujifilm logo
NEWAYS_ELECTRONICS
OMRON_Logo.svg
SABIC_Logo_RGB_PNG_tcm1010-2093
EIDUrhY7Rk_1556174749555
MCB
EN-De-Jong-Packaging
Discover opportunities for your organization
Valid - CTA 1